Nneɛma a Wɔde Yɛ Nkuku

Nneɛma a Wɔde Yɛ Nkuku
Nkyerɛmu:
Aguade no Edin:Amanne Mfiri Afã horow ma Plastic Injection Nkuku

Nneɛma a Wɔde Yɛ:SKD61/H13, Assab 718/S136, Bohler W303, CF-H40S+ (CERATIZIT), ne nea ɛkeka ho

Nneɛma a wɔyɛ:CNC Milling, EDM Sinking, Wire-Twa, Pɛpɛɛpɛ Grinding, Nsa Polishing

Ɔsram biara Tumi:10,000 - 15,000 pcs (wobetumi ayɛ no 20,000) .

Nnwuma a Wɔde Di Dwuma:NEV Electronics nkuku • Aduruyɛ nkitahodi nkuku• Ahunmu nkitahodi nkuku •Precision Nkitahodi nkuku
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Nkyerɛmu
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High-Precision Custom Mold Components ma Injection Molding Nnwuma a Ɛhwehwɛ

 

ISO-Compliant China Tooling Manufacturer a ɛwɔ Ntɛmntɛm Turnaround & Ɛka a Ɛyɛ Yiye

 

 

Wɔ high-stakes wiase a plastic injection molding, biribiara a ɛwɔ mold no mu na ɛkyerɛ nea ebefi mu aba. Efi adwinnade no nkwa nna tenten so kosi sɛnea plastic fã a etwa to no yɛ pɛpɛɛpɛ ne ne soro a wɔde wie so no, nkuku no afã horow a wɔde mfiri ayɛ no su yɛ nea wontumi nsusuw ho. Wɔ Protech no, yɛnyɛ obi a yɛde nneɛma ma kɛkɛ; yɛyɛ wo strategic partner wɔ precision mu. Sɛ́ adwumakuw titiriw a ɔyɛ nneɛma a wɔatu ne ho ama sɛAmanne Mfiri Afã horow ma Plastic Injection Nkuku, yɛdan wo 2D & 3D mfonini ahorow no ma ɛbɛyɛ nneɛma a ɛyɛ adwuma yiye, ɛyɛ den, na ɛfata a mfomso biara nni ho a ɛyɛ wiase-adesuakuw mu nsusuwso adwumayɛ akyi dompe.

Yɛn adwuma titiriw ne sɛ yɛde nneɛma bɛmapɛpɛɛpɛyɛ a enni ano, ahotoso a emu yɛ den, ne bo soronkodenam yɛn vertically integrated manufacturing ne rigorous quality nhyehyɛe ahorow so. Yɛte ase sɛ bere a wɔde yɛ adwuma no yɛ nea ɛho ka yɛ den, na nea ɛkɔ so daa yɛ ɔhene.

 

Mfiridwuma Ho Nkyerɛkyerɛmu Table

 

Parameter a wɔde kyerɛ

Tumi ho nsɛm a ɛkɔ akyiri

Aguade no Edin

Amanne Mfiri Afã horow ma Plastic Injection Nkuku

Nneɛma a Wɔde Yɛ Adwuma

SKD61/H13, Assab 718/S136, Bohler W303, CF-H40S+ (CERATIZIT), ne nea ɛkeka ho

Nneɛma a wɔyɛ

CNC Milling, EDM Sinking, Wire-Twa, Pɛpɛɛpɛ Grinding, Nsa Polishing

Ɔsram Biara Tumi

10,000 - 15,000 pcs (wobetumi ayɛ no 20,000) .

Nnwuma a Wɔde Di Dwuma

NEV Electronics nkuku • Aduruyɛ nkitahodi nkuku• Ahunmu nkitahodi nkuku •Precision Nkitahodi nkuku

 

Customization a Ɛnsɛ: Efi Wo Blueprint So Kosi Yɛn Bench So

 

 

Wo nkuku no yɛ soronko, na ɛsɛ sɛ wo nneɛma a wode yɛ no yɛ saa nhyehyɛe no ho mfonini a edi mũ. Yɛn nimdeɛ gyina nokware customization so.

1

Blueprint-Egyina Pɛpɛɛpɛ so:Yɛyɛ specialize wɔ machining components tẽẽ fi wo de ama2D & 3D nkuku fã mfonini ahorow. Yɛn mfiridwuma kuw no de ahwɛyiye hwehwɛ biribiara mu kɔ akyiri-abodwokyɛre, fits, surface finishes, ne functional requirements-de yɛ adwinnan nhyehyɛe a ɛyɛ pɛpɛɛpɛ.

2

Nneɛma a Wɔde Yɛ Adwuma:Yɛde premium, a wɔada no adi sɛ nkuku dade ne alloys yɛ adwuma de hwɛ hu sɛ adwumayɛ a eye sen biara. Nneɛma a wɔtaa yɛ ho adwuma no bi ne:

○ SKD61 (JIS) na ɛyɛ adwuma. / H13 (AISI): 1.Sɛ wopɛ adwuma a ɛyɛ hyew a ɛkyɛn so a ɛyɛ den ne ɔhyew a ɛko tia.

○ Assab (Uddeholm) & Bohler (Böhler) Nkyerɛkyerɛmu a wɔde ma:Te sɛ 718, S136, W.303, ne nea ɛkeka ho, ma polishability a ɛkorɔn, corrosion resistance, ne dimensional stability.

○ CF-H40S+ a CERATIZIT yɛe:A high-performance powder metallurgy dade a wɔayɛ ama asɛe kɛse a ɛko tia ne polishability a ɛkorɔn wɔ applications a ɛhwehwɛ.

3

Gyinapɛn ahorow a Wodi So:Yɛyɛ ahokokwaw wɔ mfiri afã horow mu sɛnea ɛbɛyɛ a yebedi amanaman ntam nkuku nnyinaso atitiriw ne nneɛma gyinapɛn ahorow ho dwuma, ahwɛ ahu sɛ ɛne wo nhyehyɛe ahorow a ɛwɔ hɔ dedaw no bɛka abom a ɛnyɛ den. Nea ɛka eyi hoMeusburger, Hasco, Misumi, ne DME gyinapɛn ahorow.

Nea Enti a Wiase Nyinaa Nnwumayɛfo Paw Yɛn

Ɛka

40% sikakorabea vs. German/Japan fibea (wɔasi so dua denam Tier 1 auto client akontaabu so)

Bere a Wɔde Di Dwuma

24-hour average quotation • 7 ~ 15 da a wɔyɛ no kyinhyia

Mmuae a wɔde ma

Adwuma ho mfiridwumayɛfo a wɔatu wɔn ho ama a wɔne<4h email response time

Adansedi nkrataa

ISO 9001:2015 • IATF16949• ISO14000

Wɔayɛ no Mfiridwuma a Wɔde Di Dwuma a Ɛho Hia

Yɛn High precision mold components yɛ mission-critical wɔ nnwuma a micron-level pɛpɛɛpɛ kyerɛkyerɛ product viability mu:

Ahoɔden Kar Foforo Ɛlektrɔnik

Battery dan nsɔano (± 0.01mm abodwokyɛre) .

01

Aduruyɛ Mfiri

Mfiri a wɔde hyɛ nipadua mu abura (Ahwehwɛ wie Ra Ennu anaasɛ ɛne 0.05μm yɛ pɛ) .

02

Ahunmu ahunmu

Sensor adan a ɛwɔ EDM-textured gas vents

03

Mfiridwuma mu Nneɛma a Wɔde Di Dwuma

32-cavity nkitahodi inserts (Kyinhyia nkwa: 1M + tuo)

04

Asɛm Ankasa

Wɔde 56 sets a M390 core pins ma EV charging ports mae.

05

 

Nneɛma a Wɔde Yɛ Nneɛma a Ɛyɛ Pɛpɛɛpɛ

 

 

Yɛn tumi no fi mfiri a ɛkɔ anim a wɔatu wɔn ho ama wɔ yɛn nkuku afã horow dwumadibea, a ɛhwɛ hu sɛ tumi, pɛpɛɛpɛ, na wotumi san yɛ bio.

1

EDM (Sinker) Dwumadibea no:8 mfiri a nea ɛka ho neSodick AD32LS na ɔkyerɛweeneMakino EDG2/EDG3 na ɛwɔ hɔma abura a ɛyɛ den, ntwea a ano yɛ nnam, ne mpampam a emu dɔ a wɔde nneɛma a ɛyɛ fɛ awie no.

2

Wire-Twa EDM Dwumadibea:7 mfiri a nea ɛka ho neSodick AQ360LS na ɔkyerɛweeneSeibu M50B a ɛwɔ hɔma high-precision cutting of intricate profiles, punch & die components, ne taper angles a ɛyɛ pɛpɛɛpɛ soronko.

3

Dwumadibea a Ɛhwɛ Nneɛma a Wɔyam:10 units a ɛyɛYutong 618S Nneɛma a Wɔde Yɛ Nneɛma a Ɛwɔ Animsɛnea ɛbɛyɛ a wobenya ultra-fine flatness, parallelism, ne surface finishes wɔ mprɛte, inserts, ne akwankyerɛ afã horow so.

4

Nneɛma a Wɔyam Titiriw: 2 Waida Profile Afiri a Wɔde Yɛ Nneɛmama pɛpɛɛpɛ grinding of complex form geometries ne profiles tẽẽ wɔ components no so.

5

CNC Adwumayɛbea:anammɔn a edi kan a ɛho hia a ɛkyerɛkyerɛ wo amanne nkuku fã ne mfiri a ɛkorɔn pɛpɛɛpɛ kɔbere electrode no geometry titiriw.

 

Nnwinnade a Ɛkɔ Anim Adwumayɛbea Nkyerɛkyerɛmu

product-800-533
Sodick Wire-Wɔretwa
product-800-533
Seibu Wire-Wɔretwa
product-800-533
Surface Grinding a Wɔde Yɛ Nneɛma
product-800-533
CNC Adwumayɛbea
product-800-533
Profile Grinding
product-800-533
Makino EDM na ɔkyerɛwee
product-800-533
Nnwinnade Nhyiam
product-800-533
Nhwehwɛmu dan
product-800-800
Sodick EDM na ɔkyerɛwee
product-800-800
Nikon Projector a Wɔde Kyerɛw Nsɛm
product-800-800
Hexagon CMM a ɛyɛ ahinanan
product-999-999
2.5D Projector a wɔde kyerɛ nneɛma

 

Zero-Compromise Quality Control

 

 

Yɛde advanced inspection Equipment ahyɛ yɛn sɛ susuw pɛpɛɛpɛ afã horow a tight tolerance. Yɛsan nso bisaa Adansedie a ɛwɔ ISO 9001, TS16949 ne ISO14001 sɛdeɛ ahwehwɛdeɛ a ɛfiri adetɔfoɔ ahodoɔ hɔ teɛ.

Stage 1: Nneɛma a Ɛba Adansedi & Nhwehwɛmu

● Wɔde mill test certificates (MTCs) ka raw material batches nyinaa ho.

● Yɛyɛ verification checks ma material grade, hardness (mfitiaseɛ), ne visual inspection sɛ sintɔ biara.

● Ebia wɔbɛyɛ nneɛma a ɛho hia no spectral analysis de asi nnuru a ɛwɔ mu no so dua.

Stage 2: Wɔ-Adwumayɛ Nhwehwɛmu (IPQC) - Nhwehwɛmu a ɛho hia no mu

● Nea Edi Kan-Asɛm no mu Nhwehwɛmu:Bere a wɔadi kan hyehyɛ ɔfã a edi kan no na wɔde mfiri ayɛ akyi no, wɔde CMM, projectors, ne altimeters a wɔde tia mfonini no yɛ nhwehwɛmu a edi mũ.

● Adeyɛ-Nhwehwɛmu a egyina so:Mfiridwuma biara (CNC milling, Turning, Grinding, EDM, Wire-Cut) akyi no, wɔde nhwehwɛmu a adwumayɛfo-di anim a wɔde nnwinnade a wɔahyɛ da ayɛ (micrometers, altimeters, 2D projectors) di dwuma.

● Adeyɛ Titiriw a Wɔde Di Dwuma:

○ Ɔhyew a Wɔde Yɛ Adwuma Akyi (sɛ ɛfata a):Wɔde Rockwell anaa Vickers testers na ɛkyerɛ sɛ ɛyɛ den.

○ EDM/Wire-Atwa akyi:Wɔhwɛ nsusuwii a ɛho hia ne ɔfasu no mudi mu kura.

○ Bere a Wɔayam (Surface & Profile):Wɔde ahwɛyiye susuw nsusuwii, nsɛdi, petee, ne ɔfasu a wɔawie (Ra/Rz).

Ɔfa 3: Nneɛma a Ɛyɛ Paara a Etwa To (FQA) - Ɔpon a Etwa To no

● 100% Dimensional Nhwehwɛmu a Etwa To:Ansa na wɔbɛkyekyere no, wɔyɛ ade biako biara mu nhwehwɛmu a edi mũ.

● Metrology a Ɛkɔ Anim a Wɔde Di Dwuma:Saa stage yi leverages yɛn ahofama QC lab:

○ Hexagon CMM Nhwehwɛmufo:Sɛ wopɛ 3D geometric dimensioning and tolerancing (GD&T) nhwehwɛmu a ɛkɔ akyiri a, wɔde micron-level pɛpɛɛpɛ bɛhwɛ sɛ contours a ɛyɛ den, gyinabea ankasa, ne bore patterns yɛ nokware.

○ Nikon 2D a wɔde yɛ adwumaNneɛma a wɔde kyerɛ nneɛma (3 units):Sɛ wopɛ 2D profile nhwehwɛmu ntɛmntɛm na ɛyɛ pɛpɛɛpɛ a, nsɛm a ɛkɔ soro ma aniwa so di radii, angles, ne nsusuwii ahorow a ɛyɛ nwonwa ho adanse.

○ Nikon altimeters(8 units) & 2D Video susudua nhyehyɛe (4 units, Wanhao):Sɛnea ɛbɛyɛ a wobesusuw linear nsusuwii, sorokɔ, ne 2D nneɛma yiye.

● Nneɛma a Wɔde Hwɛ Nneɛma So & Aniwa so:Nhwehwɛmu a etwa to a wɔde aniwa hu wɔ kanea a ɛfata ase no hwɛ hu sɛ ahosiesie ho sintɔ, burr, anaa sintɔ biara nni hɔ.

● Nwoma a Wɔakyerɛw:Wobetumi de nhwehwɛmu ho amanneɛbɔ a ɛkɔ akyiri, a susuw ho nsɛm atitiriw ka ho, ama wɔ nneɛma biara a wɔde bɛkɔ no ho.

 

Customization & Volume Nsakraeɛ

AdeyɛBere a Wɔde Di Dwuma

7-15 adwuma nna ma complex cores / cavities

Mfiri a Wɔde Yɛ Adwuma

10,000-15,000 pcs/ɔsram a ɛkɔ so daa aba

Gyinapɛn ahorow a Wodi So

▶ Meusburger DME-series mprɛte a JIS B 5012 fata
▶ Hasco Z94/ Z96 sliders a ɛwɔ DIN abodwokyɛre ahorow
▶ Nneɛma a wɔayɛ no sɛnea wɔpɛ: VDI 3400 / SPI C-1 kosi A-1

 

Source Factory Mfaso a Ɛwɔ So

Sɛ́ China mould machining part manufacturer a odi kan no, yɛde mfaso horow a wotumi hu a ɛkɔ akyiri sen ɔfã no ankasa ma:

Mfaso a Ɛwɔ Bo so Tẽẽ

Mfinimfinifo a yeyi fi hɔ no ma yetumi de bo a akansi kɛse wom ma a yɛmfa nneɛma a ɛyɛ papa anaa nsaanodwuma nsɛe. Wonya bo a ɛkorɔn wɔ wo sika a wode asie no ho.

Mmuae a Wɔde Ma Ntɛmntɛm & Ɔsom

Yɛde ntɛmpɛ ho adwene na ɛyɛ oprehyɛn. Wɔde nsɛm a wɔafa aka ma ntɛm ara, wɔdi mfiridwuma ho nsɛmmisa ho dwuma pefee, na nkitahodiɛ kɔ so pɛpɛɛpɛ wɔ adwuma no asetena nyinaa mu.

Bere Tiaa a Wɔde Di Dwuma a Wotumi De Ho To So

Esiane sɛ yɛtumi yɛ nneɛma 10,000 kosi 15,000 ɔsram biara wɔ yɛn mfiri ahorow ahorow no nyinaa mu nti, yɛhwɛ adwuma so yiye de wo nneɛma no kɔ bere ano, bere biara.

Awiei-kɔ-Awiei Ano aduru

Efi wo mfonini ahorow no ho mfiridwuma mu nhwehwɛmu so kosi nneɛma a wɔde kyekyere nneɛma a ɛyɛ pɛpɛɛpɛ a etwa to so no, yɛhwɛ adeyɛ no nyinaa so, na yɛma wunya baabi biako a wotumi de ho to so a wubetumi de adi nkitaho ne asɛyɛde.

 

FAQ: Nsɛmmisa a Ɛho Hia a Efi Adetɔfo a Wɔn Ho Akokwaw hɔ

 

 

Q1: Wobɛyɛ dɛn ahwɛ ahu sɛ ɔfã bi ne Meusburger/HASCO gyinapɛn ahorow hyia?

Yɛhwɛ dijitaal nhomakorabea ahorow a ɛwɔ gyinapɛn atitiriw nyinaa so (a D-M-E ne Futaba ka ho). Wɔde CMM best-fit analysis di dwuma de di afã horow no ho adanse denam mfitiase CAD nhwɛso ahorow so. MISUMI JIS gyinapɛn ahorow no, yɛn Nikon projectors no di JIS-abodwokyɛre pɔtee ho adanse.

Q2: Nwoma bɛn na ɛka nneɛma a wɔde mena ho?

Nea ɛka biribiara a ɛka ho ne:
●Nneɛma ho adansedi (mill sɔhwɛ amanneɛbɔ) .
●Ɔhyew a wɔde sa yare ho adansedi krataa (sɛ ɛfata a) .
●Full dimension amanneɛbɔ a susuw ankasa
●Asɛm a ɛfa mmara sodi ho

Q3: Dɛn ne wo MOQ ma amanne afã horow?

NO MOQ ma mfiridwuma mu mfaso. Yɛtaa yɛ single-cavity prototypes (sɛ nhwɛso no, oprehyɛn adwinnade a wɔde hyɛ mu) a QC kateeyɛ koro no ara sɛ production runs.

Q4: Dɛn nti na wopaw Chinafo nnwinnade sen Europafo a wɔde nneɛma ma no?

Yɛde pɛpɛɛpɛyɛ a ɛyɛ pɛ ma wɔ 30-50% ɛka a wɔatew so. Sɛ wowɔ adwumayɛbea kwan tẽẽ a, wokwati 25-40% aguadifo markups. Yɛn nnafua 15 a yɛde yɛ adwuma no yɛ 60% ntɛmntɛm sen EU sotɔɔ ahorow.

Q5: Ɔkwan bɛn so na wudi design ntawntawdi ho dwuma wɔ yɛn mfonini ahorow mu?

Yɛn engineers de DFM nhwehwɛmu a wontua hwee ma wɔ 24h mu.

Q6: So wubetumi ne yɛn proprietary dade nkyerɛkyerɛmu no ahyia?

Yɛayɛ 47 custom alloys ho adwuma wɔ afe 2024 nkutoo mu. Fa datasheets - ma yɛn metallurgist bɛsi machinability parameters ne ɔhyew ayaresa protocols so dua.

Q7: Akwan bɛn na wode fa po so hyɛn mu?

DHL/FedEx ma prototypes • Po LCL ma production batches • EXW/FOB Nantong options. 78% a wɔde mena no du EU/US wɔ<5 days.

Q8: Wobɛyɛ dɛn abɔ yɛn IP ho ban?

Wɔnam encrypted servers so na ɛyɛ data nyinaa ho adwuma. NDA ahorow a wɔyɛe ansa na wɔde fael akɔma. Nea ɛka honam fam ahobammɔ ho ne biometric kwan a wɔfa so kɔ mmeae a wɔyɛ nneɛma.

 

modular-1
 
Fa Anamɔn a Edi Hɔ wɔ Precision Manufacturing mu

 

Fa wo mfonini ahorow no gu so na woanya DFM nsɛm a wobɛka ntɛm ara ne bo a ɛyɛ akansi:
[Fael a Wɔde To So a Ɛyɛ Ahobammɔ]
Anaasɛ wo ne engineering kuw no nni nkitaho: ricky.he@pti-tool.com

 

 

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