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High-Voltage Dwetɛ Plated BUSBAR Terminal Stamping Die ma NEV Powertrain Nhyehyɛe

Pɛpɛɛpɛ Engineered maa Koma a NEV Tumi

Wɔ New Energy Vehicles (NEVs) tebea a ɛrenya nkɔso ntɛmntɛm no mu no, powertrain nhyehyɛe no hwehwɛ nneɛma a wɔde ho to so, ɛyɛ adwuma yiye, ne ahobammɔ a ɛso bi nni. Wɔ anyinam ahoɔden kyekyɛ a ɛkorɔn-wɔ saa nhyehyɛe ahorow yi mu no mu titiriw na BUSBAR terminal no da. Yɛn High-Voltage Silver Plated BUSBAR Terminal Stamping Die no nyɛ adwinnade ara kwa; ɛyɛ ano aduru a wɔayɛ no yiye a wɔayɛ sɛ wɔde bɛyɛ nhama a ɛho hia a ɛma anyinam ahoɔden a ɛkɔ awo ntoatoaso a edi hɔ no tumi. Yɛyɛ yɛn ho titiriw wɔ precision stamping dies a ɛdan high-conductivity Oxygen-Free Copper ma ɛyɛ den, high-tolerance BUSBAR terminals, awie a ɛkɔ so daa, high-performance dwetɛ plating, ne nyinaa siesie ma katee ahwehwɛde NEV applications.

Saa die yi kyerɛ yɛn bo a yɛasi sɛ China-based, source-tooling manufacturer sɛ yɛde mfiridwuma a ɛkorɔn, nsakraeɛ ntɛmntɛm, ne boɔ soronko bɛma a yɛrensɛe gyinapɛn a ɛyɛ katee a ɛfa su pa a wiase nyinaa kar ne ɛlɛtrɔnik nnwuma hwehwɛ no ho.

Product Specifications & Nneɛma Titiriw a Wɔde Yɛ Adwuma

Table a ɛdidi soɔ yi bɔ yɛn gyinapɛn afɔrebɔ no mu nsɛm titire ne tumi a ɛfa saa adeɛ a ɛho hia yi ho no mua:

Parameter a wɔde kyerɛ	Nkyerɛkyerɛmu / Nkyerɛkyerɛmu
Aguade no Edin	High-Voltage Dwetɛ Plated BUSBAR Terminal Stamping Die ma NEV Powertrain Nhyehyɛe
Nneɛma a Wɔde Yɛ Adwuma	Oxygen-Free Kɔbere T2 (C11000), Ne kɛse=1.5mm (Wɔtumi sesa wɔ mfonini biara mu: 0.8mm - 3.0mm)
Stamping Adeyɛ a Wɔyɛ	Progressive Stamping Die (Wɔyɛ no Automated koraa, Ɛkɔ soro-Ahoɔhare) .
Die Nhyehyɛe	Modular, Precision-Wɔakyerɛ Nkɔso Die. Ɛwɔ nneɛma a wɔde hyɛ mu ntɛmntɛm-sesa, punch mprɛte a wɔkyerɛ kwan, ne lifter nhyehyɛe a ɛde ne ho ma bere kakraa bi a wɔde gyae adwumayɛ ne nsiesie a ɛnyɛ den.
Asase so Ayaresa (Ɔfã) .	0.5μm Dwetɛ (Ag) Layer a ɛba fam koraa. Wɔayɛ die sɛnea ɛbɛyɛ a ɛbɛma plating adhesion ayɛ pɛ na asiw peeling anaasɛ nea ɛnkɔ so wɔ ɔfã a etwa to a wɔde stamp ahyɛ so no ano.
Nneɛma a Wɔde Di Dwuma Titiriw Tech	Pɛpɛɛpɛ Grinding, High-Speed Wire-Twa (HS-WEDM), CNC Mfiri, Profile Grinding, Electrical Discharge Mfiri (EDM).
Nneɛma a Wɔyɛ	Etumi boa high-volume production runs a ɛboro so10 ɔpepem afã horow ɔsram biara, a egyina ɔfã bi a ɛyɛ den ne press tonnage so.
Nnwinnade a Wɔde Di Dwuma Gyinapɛn	Ɔde amanaman ntam gyinapɛn ahorow a ɛkorɔn di dwuma:Meusburger na ɔkyerɛwee, Hasco na ɔkyerɛwee, Misumi, neDME na ɛyɛma nkuku nnyinaso, akwankyerɛ afã horow, ne nneɛma a wɔde boa, hwɛ hu sɛ wiase nyinaa tumi sesa na wotumi de ho to so.
Die Nneɛma a Wɔde Yɛ	Premium Tool Steels & Carbides: SKD11 (ma punches/formers), CD650 (a ɛkorɔn-wear inserts), ASP23/ASP60 (ma high-ahoɔhare, tenten- run applications), Ceratizit CF-H40S (carbide ma mmeae a ɛhyɛ kɛse).
Akwankyerɛ a Wɔde Si N’ani So	NEV (BEV, PHEV) Powertrain Nhyehyɛe (Battery Packs, Inverters, DC-DC Converters, On-board Chargers). Ahunmu Tumi Kyekyɛ, Aduruyɛ Mfoniniyɛ Mfiri, High-Precision Industrial Control Systems, Advanced Precision Ɛlektrɔnik Nkitahodi.
Guaranteed Die Nkwa	10 ɔpepem strokes anyɛ yiye koraa nowɔ standard maintenance protocols ase, esiane nneɛma a ɛyɛ fɛ, ɔhyew a wɔde yɛ adwuma pɛpɛɛpɛ, ne adwini a ɛyɛ den nti.

Yɛn Mfaso Titiriw: Bespoke Pɛpɛɛpɛ Metal Stamping Die Nkɔso

Yɛnyɛ nnwinnade a wɔde ma ara kwa; yɛyɛ wo nneɛma ne nnwinnade nkɔso hokafo. Yɛn ahoɔden gyina wo adwene ne wo nkyerɛkyerɛmu a yɛbɛkyerɛ ase akɔ stamping die a ɛyɛ adwuma a ɛkorɔn-a ɛyɛ den mu.

Mfiridwuma Ho Dwumadibea a Ɛkɔ Akyiri: Efi wo mfitiase 2D / 3D fã mfonini ahorow (IGES, STEP, CATIA, UG, SolidWorks formats), yɛn kuw a wɔn ho akokwaw design engineers yɛ DFM (Design for Manufacturability) Analysis a edi mũ. Yɛhunu nsɛm a ɛbɛtumi aba wɔ forming mu, yɛhyɛ nyansa sɛ yɛbɛyɛ optimizations ama ɛka ne adwumayɛ, na yɛhwɛ sɛ ɔfa no nhyehyɛɛ yɛ papa ma high-yield stamping.

Virtual Validation a wɔde CAE Simulation yɛ: Ansa na yɛbɛtwa dadeɛ biara no, yɛde CAE (Computer-Aided Engineering) Forming Simulation (de software te sɛ AutoForm anaa Dynaform di dwuma) di dwuma. Saa anammɔn a ɛho hia yi kyerɛ nneɛma a ɛsen, adwennwen/nhyɛso kyekyɛ, nea ebetumi ayɛ teateaa, springback, na eyi sɔhwɛ-ne-mfomso a ɛho ka yɛ den fi hɔ. Yɛdi ɔhaw ahodoɔ ho dwuma wɔ virtual stage no mu, na yɛma kwan a ɛyɛ mmerɛ kɔ honam fam adwinnadeɛ a ɛdi mu.

Nkɔsoɔ Nhyehyɛeɛ a Wɔaka abom: Yɛn full-spectrum service hwɛ hu sɛ adwuma no nsuo a ɛnyɛ den:

Nnwinnade a Wɔde Di DwumaHyehyɛ: 3D/2D die structure design a ɛwɔ nhyehyɛe a ɛkɔ akyiri.

Nneɛma a Wɔpaw: Fa afotu ma wɔ adwinnade dade/carbide a eye sen biara a egyina ɔfã nneɛma, dodow, ne pɛpɛɛpɛyɛ ahiade so.

Nneɛma a Wɔyɛ no Pɛpɛɛpɛ: Yɛn mfiridwuma ne su pa bɔhyɛ ahorow no gyina sika kɛse a yɛde ahyɛ mfiridwuma a ɛkɔ anim ne susuw mfiridwuma mu, Main list as below:

Nnwinnade a Wɔde Yɛ Adwuma	Model & Dodow a Ɛwɔ Hɔ	Key Tumi / Pɛpɛɛpɛ
EDM (Sinker) .	Sodick AD32LS, Makino EDG2/EDG3 (wɔn nyinaa yɛ 6) .	Complex cavity machining, soro wie Ra<0.4μm.
Wire-Twa EDM no	Sodick AQ360LS, Seibu M50B (wɔn nyinaa yɛ 7) .	High-ahoɔhare pɛpɛɛpɛ twa, taper twa, gyinabea pɛpɛɛpɛ ±0.002mm.
Surface Grinder a Wɔde Yɛ Nneɛma	Yutong 618S (afiri 10) .	Fine grinding a ɛyɛ tratraa, parallelism wɔ 0.002mm mu.
Profile Grinder a Wɔde Yɛ Nneɛma	Waida (2 units) .	Pɛpɛɛpɛ grinding a ɛyɛ den punch ne die profiles.
CMM	Hexagon CMM Nhwehwɛmufo (1 unit) .	3D nsusuwii nhwehwɛmu a edi mũ, pɛpɛɛpɛyɛ kosi (1.8+L/350)μm.
Optical Projector a Wɔde Hwɛ Nneɛma So	Nikon V-12B (afiri 3) .	2D contour susuw, kɛseyɛ kodu 100X.
Altimeter a wɔde kyerɛ sɛnea ɛhɔ yɛ hyew	Nikon * 8units na ɛwɔ hɔ	Bun ne Ɔsorokɔ susudua, +-0.001mm

Nnwinnade Pii a Ɛkɔ Anim a Wɔde Kyerɛkyerɛ

Sodick Wire-Wɔretwa

Seibu Wire-Wɔretwa

Surface Grinding a Wɔde Yɛ Nneɛma

CNC Adwumayɛbea

Profile Grinding

Makino EDM na ɔkyerɛwee

Nnwinnade Nhyiam

Nhwehwɛmu dan

Sodick EDM na ɔkyerɛwee

Nikon Projector a Wɔde Kyerɛw Nsɛm

Hexagon CMM a ɛyɛ ahinanan

2.5D Projector a wɔde kyerɛ nneɛma

Nhyiam & Sɔ -Fi: Mfiridwumayɛfo a wɔn ho akokwaw boaboa wɔn ho ano na wɔyɛ kan{0}}tuo sɔhwɛ ahorow wɔ yɛn in-fie tintim mfiri ahorow so (25-110 Tonnage range).

Sɔhwɛ a Wɔyɛ & Tuning:Yɛde batch sɔhwɛ nketewa tu mmirika, de nnwinnade a ɛyɛ pɛpɛɛpɛ (Hexagon CMM, Nikon Projector) susuw nhwɛsode ahorow, na yɛde fine-tune die no ma yenya ɔfã no nsusuwii a edi mũ.

Mass Production Nsa a Wɔde Ma: Yɛde production-ready die ma, a nkrataa a edi mũ ne nhyehyɛe parameters ka ho.

High-Volume Stamping Nneɛma a Wɔyɛ Mmoa

Die kɛse hia baabi a wobetumi ayɛ nneɛma. Yɛhwɛ hu sɛ wobetumi ayɛ w’afã horow no wɔ nsenia so a ɛyɛ pɛpɛɛpɛ.

Wɔ-Fie muAdeyɛ Akadeɛ (Nsusuwii a wɔde yɛ nneɛma + Stamp a wɔde hyɛ mu):

35+ a ɛkorɔn pɛpɛɛpɛ Injection molding mfiri(30T ~ 300T) fi soro brand,
18+ pɛpɛɛpɛ a ɛkorɔn ne ahoɔhare kɛse nkɔso stamping mfiri((25T ~ 110T) fi top brand.
15+ mfeɛ OEM/ODM osuahu.
End-to{1}}awie ano aduru fi nhyehyɛe so kosi nea wɔde ma so.

Nkwammoaa a Wɔde Yɛ Nneɛma a Wɔahyira So: Wɔ nnwuma te sɛ High-Voltage BUSBAR Terminal, yebetumi de ayɛyɛde kwan a wɔatu ho ama, a ɛka automatic feeders, in-line anisoadehu nhwehwɛmu, ne nneɛma a wɔde kyekyere nneɛma bom, ahwɛ ahu sɛ nsu a ɛsen a ɛnyɛ den fi coil stock so kɔ afã horow a wɔawie, a wɔahwɛ mu.

Scalability a wɔde yɛ adwuma: Yɛn adwumayɛbea ne yɛn ahokafo ntam nkitahodi ma yɛn kwan ma yɛma nneɛma a wɔyɛ no yɛ kɛse de di ahwehwɛde a ɛkɔ soro ho dwuma, na ɛma wonya nneɛma a wotumi de ho to so ma wo NEV nhyehyɛe ahorow.

Beae a Wɔyɛ Nneɛma a Wɔde Kyerɛkyerɛ

Moulding Production Beae a Wɔde Yɛ Nneɛma 01

Moulding Production Beae a Wɔde Yɛ Nneɛma 02

Moulding Production Beae a Wɔde Yɛ Nneɛma 03

Silicone Rɔba a Wɔyɛ Beae

Stamping a Wɔyɛ no Beae

Beae a Wɔyɛ Nhyiam Ahorow a Wɔyɛ no Adwuma

Nneɛma Pa a Wɔhwɛ So a Ɛyɛ Katee: Wɔde Ahyɛ Adeyɛ Biara Mu

Sɛ́ ISO9001&IATF16949&ISO14000 adansedi adwumayɛbea, Quality yɛ engineered wɔ biribiara mu, fi nneɛma nhwehwɛmu kosi awiei shipment.

Nneɛma a Ɛba QC

Adwinnade dade ne gyinapɛn afã horow nyinaa wɔ adansedi na wɔagye atom sɛ grade ne nsusuwii.

Nwoma a Wɔde Di Dwuma a Edi Mu

Nhwehwɛmu amanneɛbɔ a ɛkɔ akyiri, a nneɛma ho adansedi nkrataa, nea edi kan-asɛm nhwehwɛmu (FAI) data, ne nhwɛsode afã horow ka ho, ka die biara a wɔde bɛkɔ no ho.

Wɔ-Nneyɛe Nhwehwɛmu (IPQC) .

Machining Stage: Wɔde Nikon projectors (3 units) ne Nikon altimeters (8 units) na ɛsusu nneɛma a ɛho hia wɔ grinding ne wire-twitwa akyi. Wɔhwɛ sɛ profile grinding yɛ nokware wɔ Wanhao 2D projectors (4 units) so.

Pre-Assembly Check: Wɔhwehwɛ nsɛm nyinaa mu ansa na wɔayɛ nhyiam a etwa to de ahwɛ ahu sɛ ɛfata pɛpɛɛpɛ.

Nhwehwɛmu a Etwa To a Wɔde Di Dwuma & Tumi Ho Adesua

First-off nhwɛsoɔ a ɛfiri try-out no, wɔde ahwɛyie susuw denam yɛn Hexagon CMM Inspector ma dimensional amanneɛbɔ a edi mũ atia wo GD&T callouts.

We perform a CPK (Process Capability Index) study on critical dimensions (e.g., terminal pin width: 2.50±0.03mm, pin spacing: 5.00±0.05mm) using data from multiple consecutive strokes to statistically prove the die's stability and capability (target CPK >1.33).

Advanced Product Testing Laboratory a Ɛkɔ Anim

Insulation Resistance Tester a Ɛhwɛ Nneɛma a Ɛko Tia Nneɛma So

Hi-pot Tester

Hardness Tester a Wɔsɔ hwɛ

Nkyene-spray Tester

Afiri a Ɛma Ɔhyew ne Nsuo a Ɛwɔ Hɔ Daa

Profile Projector a Wɔde Kyerɛw Nsɛm

Kɔla nsonsonoe mita

Retention Force sɔhwɛfo

Melt Flow Indexer a Wɔde Di Dwuma

Terminal Ɔfã Analyzer

Ɔhyew a Ɛkɔ soro Tester

3D CMM na ɛwɔ hɔ

Laser Transmissibility susudua afiri a wɔde susuw nneɛma ho

Plating Thickness Tester a Ɛhwɛ Nneɛma a Ɛyɛ Den

Wosow a Wɔsɔ hwɛ

High Frequency Network Analyzer a Wɔde Yɛ Nneɛma a Ɛyɛ Fɛ

ROHS Sɔhwɛfo

Adanse a Wɔde Di Dwuma wɔ NEV Powertrain mu

Sestɛm	Nneɛma a wɔde bedi dwuma	Validation Data a Wɔde Di Dwuma
Battery a Wɔde Di Dwuma	Cell Nkitahodi Terminals	0 afuw mu huammɔdi wɔ 500,000+ units (2023) .
Motor Controller a Wɔde Di Dwuma	SiC Inverter Nneɛma a Wɔde Yɛ Adwuma	175℃kɔ so adwumayɛ a wɔagye atom
PDU	Dwumadibea Titiriw a Wɔkyekyɛ	Ɔtwam 50kA tiawa-kwansin sɔhwɛ (ISO 6469-3) .
Multi-Domain Nkonimdifo	Zonal Gateway Nkitahodi ahorow	EMC shielding >60dB @ 1GHz na ɛwɔ hɔ
Charging Port a wɔde tua ho ka	CCS Combo Nkitahodi	10,000 aware kyinhyia @ IP6K9K rating

Mfiridwuma mu Nkitahodi Nhyehyɛe

product-1195-601

Nsɛm a Wɔayɛ ho Nhwehwɛmu

Dwumadie a Wɔde Di Dwuma a Wɔde Di Dwuma

800V platform a Tier 1 de ma BYD Blade Battery Systems

Delivery Adwumayɛ a Wɔyɛ

Wɔ-fie nnwinnade nkɔso+30nna adwinnade a wɔasiesie ama mass production

Adwumayɛ a Ɛyɛ Paara

Ɔhwɛɛ 0 PPM so wɔ asram 18 mu

Afe Biara a Wɔhwehwɛ

8M pcs na ɛwɔ hɔ

Dɛn Nti na Yɛne Yɛn Yɛ Adwuma? Botae a Ɛboro Bo So

Sɛ́ direct source tooling manufacturer wɔ China, yɛde mfaso horow a ɛyɛ den ma:

Ka-Nneɛma a Ɛyɛ Paara

Yi mfinimfini agyiraehyɛde ahorow fi hɔ. Yɛde nnwinnadeɛ a ɛkorɔn-ma wɔ boɔ a ɛyɛ den so denam nhyehyɛɛ a yɛma ɛyɛ papa, mpɔtam hɔ nneɛma a yɛde ma a yɛde di dwuma, ne adwumayɛ a ɛyɛ yie so.

Ahoɔhare & Ahoɔhare a Wɔde Yɛ Adwuma

Yɛn mfiridwuma kuw a yɛde yɛn adwene asi so ne adwumayɛ nhyehyɛe ma wotumi yɛ ho biribi ntɛmntɛm wɔ RFQ ne nhyehyɛe mu nsakrae ho. Typical lead time ma complex progressive die te sɛ eyi yɛ 8-10 adapɛn, fi nhyehyɛe kosi nea edi kan sample.

Bere Tenten-Bere tenten Nkɔmmɔbɔ

Yɛbu adwuma biara sɛ ɛyɛ abusuabɔ a ɛkyɛ-hyɛ aseɛ, de mfiridwuma ho mmoa a ɛkɔ so, nsiesie ho afotuo, ne asetena mu nhyehyɛeɛ ma wo nnwinnadeɛ.

Di yɛn nkitaho nnɛ na susuw wo High-Voltage BUSBAR Terminal pɔtee anaa precision stamping die ahwehwɛde afoforo ho. Ma yɛn mfiridwuma kuw no de DFM nhwehwɛmu a ɛkɔ akyiri ne akansi mu nsɛm a wɔafa aka mma, a ɛkyerɛ sɛnea yebetumi abɛyɛ wo hokafo a wogye wo di wɔ dade a wɔde kyerɛw nneɛma pɛpɛɛpɛ mu.

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