Multi-Cavity Vertical So nsusuwso Nkuku ne Hot Runner Nhyehyɛe
(Baako Atifi Nkuku & Abien Ase Nkuku Nsiesiei)
Wɔ Protech, yɛyɛ abenfo wɔ mfiridwuma ne adwinnan a ɛkorɔn-pɛpɛɛpɛ, kɛse-volume injection nkuku ma vertical over molding applications. Yɛte aseɛ sɛ wo nkonimdie wɔ multi-nneɛma afã ahodoɔ a ɛyɛ den, wotumi de ho to so-titiriw ma nnwuma a ɛhwehwɛ pii te sɛ kar ɛlɛtrɔnik ne mfiridwuma mfiri-gyina wo nkukuo no adwumayɛ so koraa. Yɛn flagship Multi-Cavity Vertical Over molding Mould with Hot Runner System yɛ engineered fi fam kɔsi sɛ ɛde efficiency a ɛso bi nni, consistency, ne nkwa tenten bɛma wo most critical over molding projects.
Mfiridwuma ho Nkyerɛkyerɛmu & Tumi
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Su |
Nkyerɛkyerɛmu & Nsɛm a Wɔakyerɛkyerɛ Mu |
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Aguade no Edin |
Multi-Cavity Vertical Overmolding Nkuku a ɛwɔ Hot Runner Nhyehyɛe |
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Nneɛma a Wɔde Yɛ Adwuma |
Wɔayɛ no ama mfiridwuma plastic a ɛyɛ adwuma yiye-: PA66 GF30, PA6 GF25, PA9T, LCP, ABS, PPS GF30, ECT |
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Nkuku Nhyehyɛe |
2-Plate anaa 3-Plate Mould nhyehyɛe ahorow. Modular nhyehyɛe ma ɛnyɛ den sɛ wobesiesie Hot Runner anaa Cold Runner a wobetumi apaw wɔ hɔ. |
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Gating Type a Wɔde Yɛ Adwuma |
Wɔde ahokokwaw ayɛ Po ase Apon, Cashew (Horn) Apon, Pin-Point Apon |
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Injection Machine Tonnage a Ɛyɛ Fɛ |
Ɛne Nissei Mfiri a Ɛgyina Hɔ (40-80Ton) hyia. |
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Nneɛma a Wɔde Yɛ Nkuku |
Core/Cavity: SKD61 (H13), V (ma nneɛma a ɛkorɔn -wear). Nneɛma a Wɔde Yɛ Nkuku: P20, 718H. Nneɛma titiriw: SKH51 ma high-wear inserts. Ɔhyew-ayɛ nyinaa ma ɛyɛ den yiye. |
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Nkuku Gyinapɛn |
Meusburger, Hasco, Misumi, ne DME, na wɔyɛ adwuma wɔ hɔ |
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Abisadeɛ |
Ahoɔden Kar Ɛlektrɔnik Foforo, Ɛlektrɔnik Nkitahodi a Ɛyɛ Pɛpɛɛpɛ, . Ahunmu, Aduruyɛ Mfiri Mfiridwuma mu Nkonimdi. |
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Nkwa Nkwa |
1,000,000 – 2,000,000 kyinhyia |
Dɛn Nti na Wopaw Yɛn Sɛ Yɛbɛyɛ Wo Vertical Over Molding Mould?
Yɛnyɛ nkuku yɛfo kɛkɛ; yɛyɛ wo full-service engineering ne production partner wɔ China. Yɛn kwan a yɛaka abom no hwɛ hu sɛ wo overmolding adwuma no bedi nkonim, wɔ sikasɛm nhyehyɛe mu, na ɛyɛ bere ano.
End to End Mold Design & Nkɔsoɔ Mfiridwuma
Adwuma biara fi ase denam yɛn mfiridwuma kuw a wɔn ho akokwaw a wɔne wo yɛ biako tẽẽ so. Yɛn nhyehyɛe a ɛkɔ akyiri no bi ne:
DFM (Design for Manufacturability) Nhwehwɛmu
Yɛde amanneɛbɔ a ɛkɔ akyiri ma wɔ nnɔnhwerew 48-72 akyi bere a yɛanya wo fã data no. Yɛn mfiridwumayɛfoɔ hunu nsɛm a ɛbɛtumi aba wɔ adwinnan mu, wɔhyɛ nyansa sɛ wɔbɛyɛ papa ama ɔfasuo no mu duru, mpampam, nsuo a ɛtwetwe, ne nneɛma a wɔpaw na ama wɔatumi ayɛ nwene, ahoɔden, na wɔatew ɛka so.
Mould Flow Simulation a Wɔde Yɛ Adwuma
Yɛde softwea a ɛkɔ anim di dwuma de yɛ sɛnea wɔde wo fã no hyɛ mu ma, ɛhyɛ mu, ɛma ɛyɛ nwini, na ɛyɛ warpage ansa na wɔatwitwa dade no ho mfonini. Eyi hyɛ nkɔm na esiw nsɛm te sɛ mframa afiri, weld nhama, sink agyiraehyɛde, ne onwini a ɛnyɛ pɛpɛɛpɛ ano, de-adwuma no nyinaa to asiane mu na ɛkora adapɛn pii sɔhwɛ-ne-mfomso so.
Pɛpɛɛpɛ 3D/2D Nkuku Nsusuwii
Yɛn design kuw no yɛ 3D mfonini ahorow a ɛkɔ akyiri koraa ne 2D mfonini ahorow ma ade biara, hwɛ hu sɛ mfomso biara nni ho sɛ wɔde mmirikatufo a ɛyɛ hyew, onwini akwan, ejection nhyehyɛe, ne mframa a wɔde fa mu no bɛka abom.
Wɔ-Adan mu Nneɛma & Nhyiam
Yɛde mfiri a ɛyɛ pɛpɛɛpɛ a wɔatu ho ama boro so so no, yɛhwɛ nkuku a wɔyɛ no nyinaa so wɔ ɔdan biako ase. Eyi ma wonya awerɛhyem sɛ ɛyɛ papa, kokoamsɛm, ne ahoɔhare.
Sɔhwɛ Nkuku, Nsusuwii, ne PPAP Adeyɛ
Yɛyɛ asɛm a edi kan sɔhwɛ ahorow wɔ yɛn ankasa mfiri 35 a wɔde twitwiw nipadua mu (Fanuc, Haitian, Nissei) so. Wɔde yɛn Hexagon CMM, Nikon Projectors, ne Altimeters susuw afã horow no denneennen. Yɛboa PPAP (Production Part Approval Process) nkrataa a edi mũ, a dimensional amanneɛbɔ, nneɛma adansedi, ne process flow diagrams ka ho.
Pilot Run & Mass Production Mmoa a Wɔde Ma
Yɛhwɛ sɛ wɔde bɛhyɛ wo nnwumayɛbea hɔ yiye anaasɛ yebetumi de yɛn adwumayɛbea a wɔasiesie no yiye aboa adwumayɛ a ɛkɔ so no, a adwumayɛbea a wɔatu ho ama a wɔde bɛsɔ mfiri, anyinam ahoɔden, ne nneɛma a atwa yɛn ho ahyia ahwɛ ka ho.
Yɛn Standard Tooling Development Adwumayɛ Nhyehyɛe
Adeyɛ a Ɛhwɛ Nneɛma a Ɛyɛ Pa so a Ɛnyɛ Nsakrae
Quality yɛ engineered mu anammɔn biara,Yɛde advanced inspection Equipment ahwɛ ahu sɛ susuw pɛpɛɛpɛ afã horow ne tight tolerance. Yɛyɛɛ total quality management (a ISO9001-2015/ISO14001/IATF16949 adansedi krataa) wɔ yɛn adwumayɛbea hɔ de hwɛ hui sɛ wɔremfa sintɔ biara nkɔma yɛn adetɔfo.
Nneɛma a Ɛba QC
Wɔama dade a wɔde yɛ nkuku ne nneɛma a wɔde yɛ nneɛma a wɔahyɛ da ayɛ nyinaa adanse na wɔahwɛ mu.
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Wɔ-Nneyɛe QC mu
Wɔde 2D projector ne altimeters hwɛ afã biara a wɔde mfiri ayɛ no hwɛ sɛnea mfonini ahorow te wɔ mmere a ɛho hia mu.
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Nhyiam a Etwa To QC
Wɔhwehwɛ nkuku no nyinaa mu hwɛ sɛ ɛfata, ɛyɛ adwuma, na ɛkeka ne ho anaa.
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Nea edi kan-Asɛmti Nhwehwɛmu (FAI) .
Trial shot afã horow no fa 3D CMM scanning a edi mũ mu de di nsusuwii a ɛho hia nyinaa ho adanse wɔ CAD model no ho.
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Adeyɛ a Wɔde Di Dwuma
Yɛkyerɛw na yɛyɛ key injection parameters (nhyɛso, ɔhyew, bere) yiye de si hɔ a ɛyɛ den na wotumi san yɛ adwuma mfɛnsere.
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Bo & Ɔsom Mfaso sɛ Wo Fibea Factory
Ka-Nneɛma a Ɛyɛ Paara
Sɛ́ China-gyinabea tẽẽ adwumayɛfo no, yeyi ntamgyinafo agyiraehyɛde ahorow fi hɔ. Yɛn vertical integration ne efficient processes ma yetumi de akansi bo kɛse ma a yɛrensɛe nneɛma no su anaa nsaanodwuma.
Mmuae a Ɛyɛ Ntɛmntɛm & Bere Tiaa a Wɔde Di Dwuma
Yɛde hoahoa yɛn ho wɔ mmuae nkitahodi a emu da hɔ, nnɔnhwerew 24-hoahoa yɛn ho. Yɛn mfiridwuma-kɔ-ayɛyɛ adwuma a ɛyɛ mmerɛw ne fie mu tumi a ɛho hia ma yetumi nya nkuku nkɔso kyinhyia a ɛtaa yɛ 20-30% ntɛmntɛm sen nnwuma mu nkyɛmu.
Bere Tenten-Bere tenten Nkɔmmɔbɔ
Yɛbu adwuma biara sɛ ɛyɛ fekubɔ a ɛtra hɔ daa mfiase, a yɛde nkwa nna nyinaa mu nkuku siesie, nsiesie, ne nsakrae mmoa ma.
Yɛn Nneɛma a Yɛyɛ & Validation Infrastructure
Sɛnea ɛbɛyɛ na yɛahyɛ bɔ sɛ yɛbɛyɛ pɛpɛɛpɛ na yɛayɛ adwuma yiye no, yɛde sika hyɛ mfiridwuma a ɛkɔ anim mu:
Mfiri a Wɔde Yɛ Pɛpɛɛpɛ:Ɛda Sodick EDM, Seibu waya-twitwa EDMs, ne CNC ne Grinding mfiri a ɛyɛ pɛpɛɛpɛ a ɛkorɔn-kyerɛ.
Nnwinnade Pii a Ɛkɔ Anim a Wɔde Kyerɛkyerɛ
Stamping &Molding & Sɔhwɛ adwumayɛbea:Mfiri 35 a wɔde twitwiw nipadua mu fi 30T kosi 300T, Stamping Mfiri 17 fi 25T-110T, ne lab a wɔatu ho ama a wɔde bɛsɔ nneɛma a wɔde di dwuma no ahwɛ.
Beae a Wɔyɛ Nneɛma a Wɔde Kyerɛkyerɛ
Advanced Product Testing Lab
Nsɛm a Wɔayɛ ho Nhwehwɛmu
Adetɔni:Tier 2 adetɔfo a wɔwɔ Europa.
Abisadeɛ:High-Voltage Kar Nkitahodi ano aduru
YɛnMmɔdemmɔ
● Mouldflow nhwehwɛmu daa onwini a ɛnyɛ pɛpɛɛpɛ adi wɔ nneɛma a wɔde ahyɛ mu no ho
● Wɔde conformal onwini akwan + Optimized apon beae
● Wɔde aka ho wɔ-mould degating mu de ayi post-processing afi hɔ
Nsunsuansoɔ
● 0% huammɔdi wɔ 1,000-cycle thermal shock sɔhwɛ mu
● Production ramp to 200k pcs/ɔsram wɔ adapɛn 8 mu
Nea Enti a Yɛyɛ Yiye Sen Akansifo
Adwumayɛni
● Design to mass production service
● Ɛlektrik nhyehyɛe
● Mfiri a wɔde yɛ adwuma
● Nneɛma a wɔde ma ho nhyehyɛe
● Kuw a wɔn ho akokwaw kɛse wɔ nkitahodi ano aduru mu
Mrɛ
● Nneɛma a wɔde yɛ nhwɛsode ntɛmntɛm
● Nneɛma a wɔahyira so ne modular molding options
● Nnwinnade a wɔde yɛ nneɛma pii wɔ adapɛn 3 pɛ mu
● High mix, low volume production tumi
● Nneɛma a wɔyɛ a ɛho ka sua-wɔ adwumayɛbea a ɛwɔ China Mfinimfini fam
Wogye di
● Adetɔfo a wɔde wɔn ani si wɔn so
● Ɛkame ayɛ sɛ mfe 15 a yɛne adetɔfo a wɔwɔ abotɔyam ayɛ biako
Akansie
Yɛyɛ China tẽẽ nkuku yɛ, yɛde ka kɛse a wɔkora so a enhia sɛ ɛyɛ papa.
Bisa sɛ wɔnyɛ Project Review
Fa wo mfonini ahorow no mena na woagye wɔ nnɔnhwerew 48 ntam:
1.DFM amanneɛbɔ
2.Moldflow simulation Amanneɛbɔ
3.Akansi mu nsɛm a wɔafa aka
Di nkutaho: [ricky.he@pti-tool.com] |Wɛbsaet so: [www.pti-adwinnade.com].
Tags a ɛyɛ hyew .: multi-cavity vertical so molding, China multi-cavity vertical so molding manufacturers, wɔn a wɔde nneɛma ma, adwumayɛbea
