Pɛpɛɛpɛ Engineered Insert Molding Ano aduru ma Kar Ɛlektrɔnik
China-Gyina Fibea ma High-Quality, Cost-Effective Custom Insert Moulds & Production – Efi Prototype kosi High-Volume IATF 16949 Certified Manufacturing
Factory Nnianim Asɛm
Protech yɛ adwumayɛfo plastic ne hardware nnwinnade ne nneɛma yɛfo wɔ China. yɛde yɛn adwene si adwinnade a ɛyɛ pɛpɛɛpɛ a ɛkorɔn so titiriw, molding production service, stamping production service, ne nea ɛkeka ho Efi bere a wɔde sii hɔ wɔ afe 2010 mu no, yɛasom yɛn afɛfo a wofi nnwuma ahorow mu wɔ wiase nyinaa denam nneɛma a wɔyɛ ano aduru a ɛho ka sua so. yɛwɔ bɛboro 8000m2 factory area wɔ ne nyinaa mu. Yɛnam mfiridwuma mmoa a efi Engineering kuw a wɔyɛ adwumaden hɔ so no, yebetumi de ano aduru a edi mũ ama yɛn adetɔfo a nea ɛka ho ne:
•High Precision Tooling a wɔyɛ
(Injection nkuku, Stamping wu, Silicone rɔba nkuku, a ɛkorɔn pɛpɛɛpɛ mfiri afã horow)
•Moulding afã horow a wɔyɛ
•Stamping afã horow a wɔyɛ
•HCR/LSR Silicone Rɔba a Wɔyɛ
Leveraging yɛn nimdeɛ a emu dɔ sɛ China insert molding manufacturer ne integrated molder, Yɛdi nsɛnnennen a ɛho hia a ɛne sɛ yɛbɛka ɛlɛtrɔnik nneɛma a ɛyɛ mmerɛw (terminals, contacts, sensors, lead frames) abom wɔ plastic adan a ɛyɛ den, dimensionally stable plastic housings ne connectors mu no so nkonim. Yɛde Insert Molding Solutions fi nkuku mfiridwuma a ɛkɔ anim so kosi dodow a wɔagye atom so – hwɛ hu sɛ ahotoso, adwumayɛ, ne ɛka-yɛ yiye ma asɛmpatrɛw-kar dwumadie a ɛho hia.
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Su |
Nkyerɛmu |
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Aguade no Edin |
Custom Insert Molding Solutions ma Kar Ɛlektrɔnik Nneɛma |
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Nneɛma Titiriw a Wɔde Yɛ Adwuma |
PA66 GF30, PA6 GF25, PA9T, LCP, ABS, PPS GF30, nneɛma afoforo a wɔayɛ a ɛma ɔhyew |
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Nkuku Nhyehyɛe |
2-Prɛte, 3-Prɛte; Mmirikatufo a Ɔyɛ Ɔhyew / Mmirikatufo a Ɔyɛ Nwini; Modular Designs a Wɔde Yɛ Nneɛma |
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Nneɛma a wɔyɛ |
Pɛpɛɛpɛ Insert Molding (Vertical & Horizontal); Nsuo a Ɛkɔ Nsuo Mu Nhwehwɛmu a Ɛkɔ Anim; CTQ Parameter Nhyɛso |
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Apon Ahorow |
Po ase akohyɛn (Tunnel), Cashew, Pinpoint (Wɔpɛ sɛ wonya nkae kakraa bi) . |
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Molding Tumi a Wɔde Yɛ Nneɛma |
Mfiri 35: Fanuc (30-300T), Haitifo (300T), Nissei Vertical (40-80T) . |
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Nkukuo Dadeɛ |
SKD61, Viking, P20, SKH51 (Selected for wear resistance & long life >1,000,000 a wɔtow tuo) . |
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Nkuku Gyinapɛn |
Meusburger, Hasco, Misumi, ne wɔn a wɔka wɔn ho no |
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Nneɛma a Wɔde Di Dwuma Titiriw |
Ahoɔden Kar Foforo (NEV) Ɛlektrɔnik, Pɛpɛɛpɛ Ɛlektrɔnik Nkitahodi, Sensors, ECUs, Tumi Modules |
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Ahunmu Nneɛma a Wɔde Yɛ Adwuma, Aduruyɛ Mfiri Adan, Mfiridwuma mu Nneɛma a Wɔde Di Dwuma |
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Quality Certs a Wɔde Di Dwuma |
IATF 16949:2016, ISO 9001:2015, ISO 14001:2015, ISO 13485:2016 (Aduruyɛ) . |
Core Product Afɔrebɔ: Amanneɛbɔ Insert Molding Ano aduru
Yɛde ɔsom a ɛnyɛ den, a wɔaka abom wɔ vertically ma ma complex insert-molded kar ɛlɛtrɔnik afã horow:
Amanneɛbɔ Nkuku Nsusuwii & Engineering
Ahokokwaw a Wɔahyira So
Yɛn kuw a wɔyɛ mpanyimfo a wɔyɛ nkuku (15+ mfe avg. osuahu) no yɛ wɔn a wɔyɛ adwuma titiriw wɔ nneɛma a ɛyɛ den mufa molding tooling hyɛ muma ɛlɛtrɔnik mfiri. Yɛdi abien no nyinaa ho dwumadade a wɔde hyɛ mu pɛpɛɛpɛ (stamping dies) .ne neaplastic a wɔde twitwiw nneɛma musɛ nhyehyɛe a wɔaka abom.
Adetɔfo-Nkɔso a Ɛfa Adwene Ho
Yɛyɛ adwuma tẽẽ fi wo2D mfonini ahorow & 3D mfonini ahorow (STEP, IGES, Parasolid) .. Yɛn nhyehyɛe no bi ne:
DFM (Design for Manufacturability) Nhwehwɛmu
Nsɛm a ebetumi aba wɔ sɛnea wɔyɛ, sɛnea wɔyɛ, anaasɛ wɔboaboa ano ho a wobehu ntɛm na wɔasiesieansa natooling fi ase. Ɛtew asiane ne ɛka so.
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Mouldflow Simulation a Ɛkɔ Anim
Ɔhyɛ sɛnea wɔde ahyɛ mu ma, weld nhama, mframa afiri, shrinkage, warpage, ne nhyɛso a ebetumi aba wɔ inserts so ho nkɔm. Proactively optimizes apon beae, onwini, ne nhyehyɛe parameters. Nea efi mu ba: Ɛtew sɔhwɛ-ne-mfomso a ɛho ka yɛ den so na ɛhwɛ hu sɛ nkuku nhyehyɛe a ɛyɛ den.
02
Nneɛma & Nhyehyɛe a Wɔpaw a Wɔbom Yɛ
Yɛyɛɛ nnwuma pii a yɛde dii dwumamfiridwuma mu nneɛma a wɔde yɛ nneɛma (PA66 GF30, PA6 GF25, PA9T, LCP, ABS, PPS GF30) .nenkuku nhyehyɛe (2-plate/3-plate, mmirikatufo a ɔyɛ hyew/mmirikatufo a ɔyɛ nwini, modular nhyehyɛe ahorow) .egyina ɔfã dwumadie, dodoɔ, insert type, ne ɛka botaeɛ so. Yɛkyerɛapon ahorow (su ase akohyɛn, cashew, pinpoint) .sɛnea ɛbɛyɛ a wobenya afɛfɛde a eye sen biara ne adwennwen kakraa bi.
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Pɛpɛɛpɛ 3D/2D Nsusuwii & Nsɛm a Wɔakyerɛkyerɛ Mu
Wɔde state-of-the-art CAD/CAM software (sɛ nhwɛso no, UG NX, ProE, SolidWorks) di dwuma de yɛ nkuku nhyehyɛe ahorow a ɛkɔ akyiri koraa nhyiamMeusburger, Hasco, anaa Misumi gyinapɛn ahorow.
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Adansi a Ɛyɛ Den
Wɔde dade a ɛkorɔn-a ɛko tia nwene na ɛyɛ nkuku (SKD61, Viking, P20, SKH51, na wɔde wɔn ho ahyɛ mu) ma1,000,000+ tuo nkwawɔ mmeae a wɔyɛ kar a wɔhwehwɛ pii mu.
Yɛn Adwumayɛ Nhyehyɛe
Wɔaka abom High-Precision Molding Tumi
Wɔahyira wɔn ho so sɛ wɔde Insert Molding Production
Dedicated injection molding mfiri pɔtee nhyehyɛe ama pɛpɛɛpɛ insert loading ne molding.
Nnwinnade Range & Nsakrae
● Fanuc Electric (30T - 150T) - Ɛyɛ papa ma nkitahodi nketewa a ɛkorɔn-pɛpɛɛpɛ.
● Haitian (300T) - Ɔdi adan akɛseɛ anaa multi{2}}cavity tooling ho dwuma.
● Nissei Vertical (40T - 80T) - Wɔayɛ no titiriw ma nsusuwso a ɛyɛ den a wɔde hyɛ mu a wɔde hyɛ mu.
Adeyɛ a Wɔde Di Dwuma
Parameter control a ɛyɛ katee (ɔhyew, nhyɛso, ahoɔhare, bere) hwɛ hu sɛ ɔfã no yɛ nea ɛkɔ so daa na ɛbɔ ɛlɛtrɔnik inserts a ɛyɛ mmerɛw ho ban. Automated anaa semi-automated insert loading systems hwɛ hu sɛ ɛyɛ pɛpɛɛpɛ na wotumi san yɛ bio.
Beae a Wɔyɛ Nneɛma a Wɔde Kyerɛkyerɛ
Nneɛma Pa a Wɔhwɛ So a Wɔmfa Nnyae (Kar Ɛlektrɔnik Nneɛma Fapem) .
IATF 16949 Adeyɛ a Wɔagye atom:Wɔakyekye yɛn nhyehyɛe titiriw a yɛde hwɛ nneɛma pa so no ma ɛne kar adwumayɛkuw no ahwehwɛde a emu yɛ den ahyia.
Nhwehwɛmu Nhyehyɛe a Ɛkɔ Akyiri:
◇ QC a ɛba (IQC): .Dade a wɔde hyɛ mu, resins (adansedi krataa a ɛkyerɛ sɛ ɛyɛ nokware), ne nkuku no afã horow a wɔhwehwɛ mu denneennen.
◇ Wɔ-Nneyɛe QC (IPQC) mu:Ankasa-bere hwɛ a ɛho hia nsusuwii (Cpk/Ppk akyidi), aniwa nhwehwɛmu, ne insert placement nokwaredi. SPC dwumadie ma su titire.
◇ Asɛm no mu Nhwehwɛmu a Edi Kan (FAI):Full dimensional ne functional validation atia CAD data ne adetɔfo mfonini a wɔde nnwinnade a ɛkɔ anim di dwuma.
◇ QC a wɔrefi adi (OQC): .Akontaabu a etwa to a nea ɛka ho ne nsusuwii a ɛho hia, nhwehwɛmu a wɔde aniwa hu, anyinam ahoɔden a ɛkɔ so sɔhwɛ (sɛnea ɛho hia), ne nneɛma a wɔde ahyɛ mu no mudi mu kura.
Nnwinnade Pii a Wɔde Kyerɛkyerɛ
Product Nhwehwɛmu Lab
End-to-End Nnwumayɛ Mmoa
Nhwɛsode a ɛkɔ Production so
Seamless nsakrae finhwɛsode nkuku (2-3 dapɛn a wɔtaa de di kan bere) .kɔhigh-volume production mold (6-8 dapɛn a wɔtaa de di kan) ..
Nnwinnade Sɔhwɛ & Validation
Full mold tryouts, process optimization, ne dimensional validation amanneɛbɔ (FAIR/PPAP mmoa) a wɔde ama.
Volume Production & Nneɛma a Wɔde Yɛ Nsakrae
Ɛtumi boa MOQ pilot runs a ɛba fam ne high-volume sustained production nyinaa. KɛseɛMOQ mfasoesiane in{0}}fie mu nneɛma a wɔyɛ nti.
Yɛn Akansie mu Mfaso a Ɛda nsow
Nokware Fibea Manufacturer
Yi mfinimfini mpanyimfo markups fi hɔ. TeeChina tooling bo a wɔbɔ ho mfasoa ɛnsɛe ne su.
Ano aduru a Wɔde Ma a Wɔaka abom
Single-fibea asɛyɛde mastamping inserts, nkuku nhyehyɛe/kyekye, ne nkuku nkuku a wɔyɛ. Ɛma wo nneɛma a wode ma no yɛ mmerɛw.
Ahoɔhare & Mmuae a Wɔde Ma
Nhwɛsode tiawa nkuku (adapɛn 2-3) ne nkuku a wɔyɛ (3-5adapɛn) bere a wɔde di kan. Adwuma no sohwɛ a wɔatu wɔn ho ama no hwɛ hu sɛ nkitahodi a emu da hɔ na wosiesie nsɛm no ntɛmntɛm.
Engineering-Akwan a Wɔde Di Dwuma
DFM, Moldflow, ne nsa{0}}ho osuahu siw ɔhaw ahorow a ɛho ka yɛ den a ɛba fam no ano. Yɛyɛ ahokafo a yɛma wo nhyehyɛe no yɛ papa.
Nneɛma a Ɛyɛ Paara a Ɛyɛ Den
ISO9001&IATF 16949 adansedi akwan ne advanced metrology guarantee afã horow no hyia kar abodwokyɛre a emu yɛ den sen biara ne ahotoso gyinapɛn ahorow.
Nneɛma a Wɔyɛ a Ɛyɛ Nsakrae
Fa nnwuma firi prototype (MOQ a ɛba fam) kɔsi high-volume runs so yie.
Nneɛma a Wɔde Di Dwuma: Kar Ɛlektrɔnik Nneɛma
Ko tia
Ahotoso Overmolding fragile kɔbere alloy terminals / sensors mu den, ɔhyew-resistant adan a ɛhwehwɛ UL94 V-0 flammability ratings ne dimensional pintinn wɔ hood ɔhyew ase.
Yɛn Ano Aduru
Wɔayɛ ho nhyehyɛe ahot-runner, 3-mprɛte nkukude di dwumaSKD61 core dadeɛ a ɛyɛ denma aPBTconnector dan a wɔde hyɛ mu.Mouldflow nhwehwɛmuoptimized gate location na wɔasiw insert deflection ano.Nissei mfiri a wɔde tintim nhoma a ɛda hɔ gyina hɔhwɛ hui sɛ wɔde nneɛma ahyɛ mu pɛpɛɛpɛ. Wɔatumi ayɛ±0.02mm a ɛho hia bore tolerancesnezero a wɔde hyɛ mu deformationwɔ 500k + volume production a ɛkɔ so daa mu ma wiase nyinaa Tier 1 supplier. PPAP Level 3 a wɔapene so
Dɛn nti na wo ne Protech yɛ adwuma bom ma wo Kar Insert Molding/Over-Molding Project?
Yɛka bomMeusburger/Hasco na ɔkyerɛwee/Misuminkuku nhyehyɛe gyinapɛn ahorow netop-klase no mumfiri a wɔde yɛ adwuma pɛpɛɛpɛ (Sodick, Makino, .Fanuc na ɛyɛNissei) .neagile, ɛka-ɛyɛ Chinannwinnade a wɔde yɛ adwumanneɛma a wɔyɛ. Yɛnahofama insert molding nimdeɛnevertically integrated tumi ahorowhwɛ hu sɛ wo nsa bɛka aano aduru a ɛkorɔn-a ɛyɛ papa, wotumi de ho to so, na ne bo yɛ den– wɔde ma ntɛmntɛm.
Woasiesie Wo Ho sɛ Wobɛyɛ Wo Kar Ɛlektrɔnik Nneɛma a Woyɛ no Yiye?
Di yɛn engineering kuw no nkitaho nnɛ ma kokoam nkɔmmɔbɔ ne DFM nhwehwɛmu wɔ wo insert molded component a edi hɔ no ho. Momma yɛnkyerɛ sɛnea yɛn nimdeɛ no kyerɛ ase kɔ wo akansi mu mfaso mu.
Protech- Pɛpɛɛpɛ Insert Molding Ano aduru. Wɔyɛɛ no Engineered maa Kar Ho Nneɛma a Ɛyɛ Paara.
Tags a ɛyɛ hyew .: pɛpɛɛpɛ insert molding, China pɛpɛɛpɛ insert molding manufacturers, suppliers, adwumayɛbea
